X-IRIS Insights
Operational intelligence for modern water treatment plants.
Practical articles on Web-SCADA, AIoT, AI Predictor, compliance data and cost optimization.
X-IRIS | Manufacturing
Manufacturing and wastewater operations monitoring
X-IRIS assesses plant sources to connect equipment, production context and wastewater records. Define the software scope against existing PLC/SCADA, permitted access and the operations team's actual tasks.
Production areas, PLC/SCADA and approved source connections.Equipment identifiers, state, hours and maintenance records.Wastewater records, laboratory samples and production changes.
Source inventory, access and sample records.Data sources
Challenges
Issues to review
Production and wastewater records are spread across sources with inconsistent times.Alerts are disconnected from equipment mode and response ownership.Maintenance, samples and process changes lack shared references.
Solutions
Connect records with operational work
Operational data and status
Production areas, PLC/SCADA and approved source connections.
Equipment and inspection work
Equipment identifiers, state, hours and maintenance records.
Reports with traceable sources
Wastewater records, laboratory samples and production changes.
Prepare before assessment
Data sourcesSource inventory, access and sample records.
EquipmentAsset identifiers, inspections and ownership.
WorkflowRoles, verification, approval and handover.
AcceptanceTrial scope, checked results and open issues.
Questions before implementation
Must existing PLC or SCADA be replaced?
Replacement is not assumed. Check device models, protocols, permissions and source quality to identify integration and any necessary additions.
Can production and wastewater records be connected?
Assess permitted sources and agree process identifiers, timing and use. Correlated trends need further evidence before assigning a cause.
What if there is not enough data for AI?
Start with signal definitions, history and confirmed event records. Choose an AI question that can be evaluated on the facility's own evidence.
How is implementation planned?
Agree trial scope, intervention windows, responsibilities and rollback after assessment. Acceptance checks cover mapping, access and representative operating scenarios.
Get started with X-IRIS
Discuss a suitable facility scope
About 15 minutes · Get a readiness assessment for your plant
Operational knowledge
Prepare before implementation
Practical guides to data, equipment and workflows for smart wastewater operations.
- Connect PLCs, sensors and laboratory data for wastewater Web-SCADAAn AIoT architecture must preserve the origin and timing of plant data.Read the guide
- Wastewater historian: recording, missing data and recovery checksA historian stores operational records over time.Read the guide
- SCADA tag naming: connect assets, reports and AI dataA consistent tag dictionary helps users trace a signal to its equipment and source.Read the guide
- Traceable wastewater operation records for incident reviewAn incident record should connect what the system observed with what people checked and did.Read the guide
- Wastewater equipment maintenance: from running hours to verified workA maintenance workflow links equipment records, operating hours, schedules and evidence of completed work.Read the guide
